Westerbeke 108B Instrukcja Instalacji

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O'PERATORS
MANUAL
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MARINE
DI"ESEL
ENGINES
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!5~58-fOU~
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55C-fQuiji
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550·
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. PUBLICATION NO.42286
REVISION 4
JULY
2011
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WESTERBEKE
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. WESTERBEKECORPORATION.150JOHNHANCOCKROAD
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MYLES
STANDISH
INDUSTRIAL
PARK·
TAUNTON
MA
02780
WEBSITE:
www.WESTERBEKECOM
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Podsumowanie treści

Strona 1 - 55C-fQuiji

. -(iltlJ ." . ~ ~ ... " ~ 1 If' "-'" o q . ~ ~. p "". ' O'PERATORS MANUAL 1 MARINE DI"ESEL

Strona 2 - WARNING:

INTRODUCTION SERIAL NUMBER LOCATION The engine's model number and serial number are located on a nameplate mounted on the side of the engine&apos

Strona 3 - INSTRUCTIONS

ADMIRAL CONTROL PANEL DESCRIPTION TIlls manually-operated control panel is equipped with a KEY switch and RPM gauge with an ELAPSED TIME meter which m

Strona 4 - Generators

CAPTAIN CONTROL PANEL DESCRIPTION This manually-operated control panel is equipped with a KEY switch, an RPM gauge, PREHEAT and START but-tons, an INS

Strona 5

DIESEL FUEL, ENGINE OIL AND ENGINE COOLANT DIESEL FUEL Use a diesel fuel that meets the requirements of No. 2-D SAE J 3 [3 and has a Cetane rating of

Strona 6 - INSTALLATION

PREPARATIONS FOR INITIAL START-UP PRESTART INSPECTION Before starting your engine for the first time or after a prolonged layoff, check the following

Strona 7 - CONTENTS

STARTING· STOPPING PROCEDURE STARTING PROCEDURE 1. Place the transmission in neutral and advance the throttle control to slightly open. 2. Thrn the KE

Strona 8 - IDENTIFICATION

WARNING LIGHTS, ALARMS & CIRCUIT BREAKER ALTERNATOR WARNINGS The Captain Control Panel indicates alternator low discharge with a red warning light

Strona 9

ENGINE BREAK-IN PROCEDURE DESCRIPTION Although your engine has experienced a minimum of one hour of test operations at the factory to make sure accura

Strona 10 - INTRODUCTION

THE DAILY OPERATION CHECKLIST Follow this check list each day before starting your engine. , D Visually inspect the engine for fuel, oil, or water lea

Strona 11 - CONTROL

MAINTENANCE SCHEDULE In order to use this Maintenance Schedule, it will be neces-sary to log your engine hours. Use your engine hounneter or record yo

Strona 12 - CAPTAIN

CALIFORNIA PROPOSITION 65 WARNING Exhaust gas from diesel and gasoline engines (and some of its constituents) are known to the State of California to

Strona 13 - + Centane Boost

MAINTENANCE SCHEDULE NOTE: Use the engine hounneter gauge to log your engine hours or record your engine hours by running time. SCHEDULED CHECK HOURS

Strona 14 - ...v'

DIESEL FUEL FUEL SYSTEM Use No:2-D (SAE J313) diesel fuel with a Cetane rating ofll45 or higher. Grade of diesel fuel according to ASTMD975. FUEL FILT

Strona 15 - STOPPING

COOLING SYSTEM FRESH WATER COOLING CIRCUIT NOTE: Refer to the ENGINE COOLANT page for the recommended antifreeze and water mixture to be used as the f

Strona 16 - CIRCUIT

COOLING SYSTEM THERMOSTAT A thennostat, located near the manifold at the front of the engine, controls the coolant temperature as the coolimt continuo

Strona 17 - & Generators

COOLING SYSTEM RAW WATER CODLING CIRCUIT The raw water flow is created by a positive displacement impeller pump. This pump draws water directly from t

Strona 18 - OPERATION

COOLING SYSTEM ZINC ANODE A zinc anode, or pencil, is 'located in the raw water cooling circuit within the heat exchanger. The purpose of the zin

Strona 19 - SCHEDULE

ENGINE LUBRICATING OIL ENGINE OIL Use a heavy duty engine oil with an API classification of CF pr CG-4 or better. Change the engine oil after an initi

Strona 20 - ADJUSTMENTS)

REMOTE OIL FILTER (OPTIONAL) INSTALLATION This popular accessory is used to relocate the engine's oil fil-ter from the engine to a more convenien

Strona 21 - INSTALLED)

WATER HEATER WATER HEATER INSTALLATIONS These engines are equipped with connections for the plumbing of engine coolant to transfer heat to an on-board

Strona 22 - COOLING

TACHOMETER TACHOMETER/HOUR METER The tachometer/hour meter used in propulsion engine instrument panels contains two separate electrical circuits with

Strona 23 - -r'li(l"

SAFETY INSTRUCTIONS INTRODUCTION Read this safety manual carefully. Most accidents are caused by failure to fol1ow fundamental rules and precau-tions.

Strona 24 - IVlMI'VlrVlev

DC ELECTRICAL SYSTEM ALTERNATOR The charging system consists of a DC belt driven alternator with a voltage regulator, an engine DC wiring harness, a m

Strona 25 - SILENCER

DC ELECTRICAL SYSTEM 7. Now check the voltage between the alternator output ter-minal (B+) and ground. If the circuit is good,the voltage at the alter

Strona 26 - LUBRICATING

GLOW PLUGS DESCRIPTION The glow plugs are wired through the preheat solenoid. When PREHEAT is pressed at the control panel this solenoid should "

Strona 27 - (OPTIONAL)

~£~ :0;£ ~ -F'il-~-~ i~' , , , , .J " , , \~v~ IIillill. , , , , , , , , , , WIRING DIAGRAM #39144 0" PRfsSURE SWITCH. ADMIRAL P

Strona 28 - WESTERBEKE

12 voe PRE~EAr r--ISOl. SlARHR AL lERHAlon WIRING SCHEMATIC #39144 I ~~~~~--------~:GN---------~ ~: '" '". "" STAn "

Strona 29 - '"

STARTER MOTOR DESCRIPTION 111e starting system includes tlle battery, starter motor, solenoid, and starter button. When the starter button on the inst

Strona 30 - 1Ilm==1110RED

STARTER MOTOR IGNITION TERMINAL TO CONTROL PANEL (f) POSITIVE ~/' TERMINAL R...---(M) TERMINAL Test again by jumping the two large tenninal stud

Strona 31 - ELECTRICAL

DUAL OUTPUT ALTERNATORS SPACER TO MOUNTING BRACKET DESCRIPTION Dual output and high output alternators are available as optional equipment on most WES

Strona 32 - TESTING

DUAL OUTPUT ALTERNATORS mOUBLESHOOTING NOTE: Before troubleshooting, make certain that the drive belts are tight and the batteries are in good conditi

Strona 33 - '··

DUAL OUTPUT ALTERNATORS BAlMAR REGULATOR DESCRIPTION Dual output and high output alternators are available as optional equipment on most WES1ERBEKE en

Strona 34 - ""

SAFETY INSTRUCTIONS ACCIDENTAL STARTING A WARNING: Accidental starting can cause injury or death! • Disconnect the battery cables before servicing th

Strona 35 - Engines & Generators

DUAL OUTPUT ALTERNATORS BALMAR REGULATOR TROUBLESHOOTING NOTE: Before troubleshooting, make certain that the drive belts are tight and the batteries a

Strona 36

ENGINE TROUBLESHOOTING The following troubleshooting table describes certain problems relating to engine service, the probable causes of these prob-le

Strona 37 - SWI~CH

ENGINE TROUBLESHOOTING Problem Probable Cause Verification/Rumedy Engine slows and stops, 1. Fuellift pump failure, 1. Fueilift pump should make a dis

Strona 38 - ALTERNATORS

ENGINE ADJUSTMENTS NOTE: WESTERBEKE recommends that the following engine ad' 'st-ments be peiformed by a competent engine mechanic. The infO

Strona 39

ENGINE ADJUSTMENTS NOTE: WESTERBEKE recommends that the following engine adjust-ments be peiformed by a competent engine mechanic. The information bel

Strona 40 - REGULATOR

ENGINE ADJUSTMENTS NOTE: The following engine adjustments sTwuld be peiformed by a competent engine mecTwnic. The information below is provided to ass

Strona 41 - TROUBLESHOOTING

ZF MARINE TRANSMISSIONS DESCRIPTION The infonnation below is specific to the HBW Transmissions, the TRANSMISSION TROUBLESHOOTING SECTION applies to an

Strona 42

ZF MARINE TRANSMISSIONS INITIAL OPERATION All HBW marine transmissions are test-run on a test stand with the engine at the factory prior to delivery.

Strona 43 - ADJUSTMENTS

ZF MARINE TRANSMISSIONS OPERATING TEMPERATURE A CAUTION: If the transmission "uid temperature is too high, stop the engine immediately and check

Strona 44

TRANSMISSION TROUBLESHOOTING [IZF~ CONTROL CABLES, A new 'cable and perhaps a new linkage mechanism may be The majority of transmission difficult

Strona 45 - Valve ,arra.ngemant

SAFETY INSTRUCTIONS • Do not wear loose clothing or jewelry when servicing equipment; tie back long hair and avoid wearing loose jackets, shirts, slee

Strona 46 - TRANSMISSIONS

TRANSMISSION .TROU_~LESHOOTINGJZFt Problem Probable Cause Chattering transmission noise, 1. The engine or propeller generates torsional mainly at low

Strona 47 - 111~I~ml

BORG WARNER VELVET DRIVE TRANSMISSION OPTIONAL TRANSMISSION FROM COOLER CONNECTION SHIPMENT WARNER VELVET DRIVE TRANSMISSION For safety reasons, the t

Strona 48

BORG WARNER VELVET DRIVE TRANSMISSION n n FORWARD NEUTRAl REVERSE , TRANSMISSION ACTUATING LEVER POSITIONS DAILY OPERATION o Check the transmission fl

Strona 49 - TRANSMISSION

BORG WARNER VELVET DRIVE TRANSMISSION MAINTENANCE Transmission maintenance is minimal. Keep the exterior housing clean, check the fluid level as part

Strona 50 - .'

LAY-UP & RECOMMISSIONING GENERAL Many Owners rely on their boatyards to prepare their craft, including engines and generators, for lay-up during t

Strona 51 - OPTIONAL

LAY-UP & RECOMMISSIONING Starter Motor Lubrication and cleaning of the starter drive pinion is advisable, if access to the starter pennits its eas

Strona 52 - Temperature

STANDARD AND METRIC CONVERSION DATA LENGTH-DISTANCE Inches (in) x 25.4 : Millimeters (mm) x .0394: Inches Feet (It) x .305 : Meters (m) x 3.281 : Feet

Strona 53 - Lay-up/Winterize

SPECIFICATIONS 558 .AND 55lC EN_G1NE. SPECIFICATIONS Engine Type Diesel, water cooled, four cycle, four cylinder, in-line overhead valve type Displace

Strona 54 - GENERAL

SPECIFICATIONS 550 ENGINE SPECIFICATIONS Engine Type Displacement Combustion Type Combustion System Bore & Stroke Max. Angle of Installation Max.

Strona 55 - RECOMMISSIONING

SUGGESTED SPARE PARTS WESTERBEKE MARINE DIESEL ENGINES . CONTACT YOUR WESTERBEKE DEALER FOR SUGGESTIONS AND ADDITIONAL INFORMATION HARDWARE KIT ·ZINCA

Strona 56 - CONVERSION

INSTALLATION When installing WESTERBEKE engines and generators it is important that strict attention be paid to the following information: CODES AND R

Strona 57 - 3~'

-.¥' WESTERBEKE Engines & Generators .. ··8/14;2011,/1162 .

Strona 58 - SPECIFICATIONS

TABLE OF CONTENTS Parts Identification ... 2 Remote Oil Filter (Optional) ...

Strona 59 - SUGGESTED

PARTS IDENTIFICATION WATER THERMOSTAT ASSEMBLY RAW WATER om,," ___ FRONT Oil FIll DC AlTERNA1'OR ( "'"'~~ WATER INJECTED

Strona 60 - -.¥'

INTRODUCTION This WESTERBEKE Diesel Engine is a product of WESTERBEKE's long years of experience and advanced technology. We take great pride in

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